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Waste PMMA Pyrolysis Machine

  •  Pyrolysis technology offers a practical solution to recycling of waste PMMA. Waste PMMA are generated all over the world every day. Its high value and recovery rate deserves our recycling project.
  • Pyrolysis process is the thermo-cracking reaction process, under anaerobic condition & high-temperature decomposes high-molecular hydrocarbon compounds into low-molecular compounds
  • 20 Years Mingsen Factory Experience Support Investors’ safe investment, one set is wholesale price.
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Recycling Of Waste Pmma

Acrylic Sheets are widely used in shop windows, advertising light boxes,car doors and windows, medical equipment and lighting. As one type of organic glass, acrylic sheet can be recycled and it is of high value recyclable waste.

Production Ratio

Waste Pmma Pyrolysis Plant Running Process

1
Feeding(1.5 hours)

Put waste tyre in Auto feeder hopper with grappling, feed into reactor via Automatic Hydraulic Feeder, close the feeding door after finishing feeding.

2
Start Heating(3 hours)

Crude MMA or Non-condensible gas (Extra Non-condensible gas come from PMMA pyrolysis machine running process) heating reactors evenly, after heating around 2 hours temperature up to 260℃,pyrolysis gas come out from oil gas outlet to condenser system to be oil, finally go to oil tank.

3
Pyrolysis Processing (10 hours)

Waste PMMA break down into gas phase and solid phase under pyrolysis reaction. The gas phase enters condensing system becomes liquid fuel. The oil production process lasts 10 hours. The solid phase is carbon black waiting for discharging.

4
Reactor Cooling (5 hours)

Cooling by blowers, Cool air in, hot air out, improve the cooling efficiency

5
Slag /Carbon Black Discharging(2.5 hours)

After reactor cooling down to be lower than 80℃, open slag outlet, connect with automatic discharge machine, discharged carbon will be delivered to carbon warehouse via vacuum delivery system,ensure no dust fly out while discharging process.

Note:
1) Non-condensible gas is the gas which couldn’t be liquefaction under normal pressure;
2)Vacuum Delivery System also named as Vacuum Pneumatic Deliverying System.

Product Models

BATCH TYPE PYROLYSIS DESIGESEMI CONTINUOUS PYROLYSIS DESIGNFULLY CONTINUOUS PYROLYSIS DESIGN
 
Unit Capacity:
500KGS/5TPD/10TPD/15TPD/20TPD/30TPD
Unit Capacity:
500KGS/6TPD/12TPD/18TPD/25TPD/30TPD
Unit Capacity:
30TPD/50TPD/100TPD
Feedstock No need pretreatedFeedstock need pretreatFeedstock need pretreat
Low machine cost for starting projectMedium machine cost for starting projectHigh machine cost for starting project
Need stop for cooling reactorNeed stop for cooling reactor(shorter time)No Need stop for cooling reactor
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Advantages

 ①Screw of Reactor Welding: We sincerely adopt the LAP WELDING, Welding Zone adopt the Spot Welding instead of full welding,which can effectively prevent the reactor tearing by expanding due to heat and contraction.②Insulation material for Cover: We adopted Ceramic fiber cotton can withstand high temperatures up to 1260 ℃,And use 304 sus welding rods for fixation, which has the advantages of high temperature resistance, non-falling off, fast heat dissipation, convenient transportation, and can advance the reactor cooling time by at least 2 hours.
 
③Rollers:Adopt Model 351 big Roller,Since the reactor running with high temperature, we make the water-cooling tank for cooling down the roller for maximum utilization of the roller and extend its service life.④Ash Discharger from Gas Outlet:Eccentric ash discharging machine with large auger and off-center spiral blades, smoother air flow, no residual oil, preventing air blockage and pressure suppression, fast slag discharge, high efficiency, and safer.
  
High temperature Ball Valve: High temperature ball valve equipped after oil-separator, prevent flash explosion effectively, turn off the valve while discharging carbon, cut off the oil gas for avoiding air convection and flash explosion effectively.Additional heat dissipation vents are added to the top of reactor. Allowing cooled air circulate into furnace, which can greatly reduce the reactor cooling time.
  
Double layer Water Sealing Tank: Double layer ensure safer working prevent back fire, and also can purify the syn gas before burning.Reactor Sealing Way Updated: Sealed by sus304 for better sealing and durable using and good looking 
 

Machine Running Video

Slag/Carbon Discharge System:

Shangqiu Mingsen factory introduction:

Pyrolysis working whole process video:

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