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Depending on the oil sludge type, liquid or solidliquid mixed oil sludge can be feed in pyrolysis reactor by suction pump, if solid waste, feed in pyrolysis reactor by shaftless screw feeder, close feeding door once finish.
Tyre oil or Noncondensible gas(Extra Noncondensible gas come from other pyrolysis machine running process) heating reactors evenly, after heating around 2 hours temperature up to 260℃,pyrolysis gas come out from oil gas outlet to condenser system to be oil, finally go to oil tank.
Along with oil to oil tank, still have Syn gas(C1C4), the gas will go to heating furnace for heating after treating by 2 layers water sealing system and 1 layer fire arrester system, fully burned via oil burner, by this way, can save most heating fuel.
All dusts created by heating, extracted by professional draft fan,treated by dedusting system, after treating, emission will be white steam without black dust, white steam will be further treated by professional industry purification system before emission,ensure final smoke emission meet national standard emission requirement.
After reactor temperature cooling down to be lower than 100℃, open slag outlet, connect with automatic discharge machine with slag outlet, discharged carbon will be delivered to carbon warehouse via vacuum delivery system,ensure no dust fly out while discharging process.
Note: 1) Non-condensible gas is the gas which couldn’t be liquefaction under normal pressure;
2)Vacuum Delivery System also named as Vacuum Pneumatic Deliverying System.
| BATCH TYPE PYROLYSIS DESIGE | SEMI CONTINUOUS PYROLYSIS DESIGN | FULLY CONTINUOUS PYROLYSIS DESIGN |
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| Unit Capacity: 500KGS/5TPD/10TPD/15TPD/20TPD/30TPD | Unit Capacity: 500KGS/6TPD/12TPD/18TPD/25TPD/30TPD | Unit Capacity: 30TPD/50TPD/100TPD |
| Feedstock No need pretreated | Feedstock need pretreat | Feedstock need pretreat |
| Low machine cost for starting project | Medium machine cost for starting project | High machine cost for starting project |
| Need stop for cooling reactor | Need stop for cooling reactor(shorter time) | No Need stop for cooling reactor |
| More Info... | More Info... | More Info... |
| ①Screw of Reactor Welding: We sincerely adopt the LAP WELDING, Welding Zone adopt the Spot Welding instead of full welding,which can effectively prevent the reactor tearing by expanding due to heat and contraction. | ②Insulation material for Cover: We adopted Ceramic fiber cotton can withstand high temperatures up to 1260 ℃，And use 304 sus welding rods for fixation, which has the advantages of high temperature resistance, non-falling off, fast heat dissipation, convenient transportation, and can advance the reactor cooling time by at least 2 hours. |
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| ③Rollers:Adopt Model 351 big Roller,Since the reactor running with high temperature, we make the water-cooling tank for cooling down the roller for maximum utilization of the roller and extend its service life. | ④Ash Discharger from Gas Outlet:Eccentric ash discharging machine with large auger and off-center spiral blades, smoother air flow, no residual oil, preventing air blockage and pressure suppression, fast slag discharge, high efficiency, and safer. |
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| High temperature Ball Valve: High temperature ball valve equipped after oil-separator, prevent flash explosion effectively, turn off the valve while discharging carbon, cut off the oil gas for avoiding air convection and flash explosion effectively. | Additional heat dissipation vents are added to the top of reactor. Allowing cooled air circulate into furnace, which can greatly reduce the reactor cooling time. |
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| Double layer Water Sealing Tank: Double layer ensure safer working prevent back fire, and also can purify the syn gas before burning. | Reactor Sealing Way Updated: Sealed by sus304 for better sealing and durable using and good looking |
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Waste oil sludge recycling pyrolysis-Heating pyrolysis working video:
Slag/Carbon Discharge System:
Shangqiu Mingsen factory introduction:
Pyrolysis working whole process video:
