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Fully Continuous Pyrolysis Machine

  • Continuous working, No need stop except mechanical failure, We suggest continuous working time 20-25 days
  • Feedstock material to be less than 6~8cm, rubber powder, rubber blocks, crushed plastic, crushed medical waste, waste oil sludge;
  • Labor Cost and Heat saving, continuous running, make full use of heat energy, and extra heat can be used for creating other profit for buyer.
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Fully continuous pyrolysis plant Running Process

1
Pre-processing

1.If your raw material is waste plastic/Aluminium Foil or other loosen waste, need firstly shredder it then Briquetting them to be required blocks
2.If your raw material is waste tyre/rubber, need shredder them to be required size.

2
Continuous Feeding System(24 hours*27days)

Through the storage hopper adjustable feeding device to below the main feeding device, the device to finish after compression, squeeze, preheating process into molten body.

3
Tire to Oil Pyrolysis System (Two-stage Pyrolysis) (24 hours*27days)

First stage heating up to 200℃,dewatering, gasification, and recycling Condensible Gas;
Second stage heating up to around 450℃, recycle oil and carbon black.Then cool down carbon black and discharging. If carbon black need refinery, reactor temperature should heat up to 600℃. by this degree, carbon black can be activated.

4
Syn gas Processing

Along with oil to oil tank, still have Syn gas(C1-C4), the gas will go to heating furnace for heating after treating by 2 layers water sealing system and 1 layer fire arrester system, fully burned via oil burner, by this way, Extra syn gas will be stored for sold or self heating, by this way, extra profit can be created.

5
Waste Smoke De-Dusting system

Flue Gas cooling system: Firstly cool down the flue gas;
Cyclone Dust Remove System: First layer Remove Dust
Bag-type Dust Collector: Second layer remove dust
NOx Remove: Fully processing and burning to remove via Burners
Sulfur Content Remove: Sulfur remove system
Final achieve no any smoke can be see from the chimney outlet, and emission gas composition achieve American standard, and even better than this data.

6
Tire Pyrolysis Carbon Black Discharging(24 hours*27days)

Continuous feeding material, the other end of reactor continuous discharging carbon black, Carbon black water leg cooling system, vacuum discharging system and collecting system. With vacuum system, can prevent carbon black or dust leaking.

7
Steel Wire Discharging (If feedstock have iron material)

Continuous discharging metal material, normally finely crushed metal, dropped from carbon/metal outlet, carbon sucked away by vacuum system, heavy metal dropped down and delivered by magnetic separation system to briquetting machine to make blocks for easier transportation.

Product Models

BATCH TYPE PYROLYSIS DESIGESEMI CONTINUOUS PYROLYSIS DESIGNFULLY CONTINUOUS PYROLYSIS DESIGN
 
Unit Capacity:
500KGS/5TPD/10TPD/15TPD/20TPD/30TPD
Unit Capacity:
500KGS/6TPD/12TPD/18TPD/25TPD/30TPD
Unit Capacity:
30TPD/50TPD/100TPD
Feedstock No need pretreatedFeedstock need pretreatFeedstock need pretreat
Low machine cost for starting projectMedium machine cost for starting projectHigh machine cost for starting project
Need stop for cooling reactorNeed stop for cooling reactor(shorter time)No Need stop for cooling reactor
More Info...More Info...More Info...

Fully Continuous Machine Advantages

Different Item Batch Type Design Continuous Type Design
  
Different TechnologyFeeding by opening door, low production efficiency, has risk of safe or Eco-Friendly;Fully Sealed Running based on safe and Eco-Friendly, Continuous Running without open door, feeding without oxygen;
Different CapacityPer line Capacity maximum can process 10-12tons/24 hours, low running efficiency;Biggest capacity for continuous running is 50-60tons/24 hours per line,high working efficiency;
Different Fuel CostBatch type design need stop and cooling down reactor before discharge carbon, then next batch starting will cost more fuel for heating up the reactor until oil gas produced.Continuous Running allow feeding and discharging at anytime, no need coole down, no need waiting, greatly saved the fuel cost and time, running cost can be 20% less than batch type, especially recycle 90% syn gas and saved 70% fuel cost.
Different Feedstock Raw material sizeNo special required on the raw material size, less than 1600mm is Ok, low material preprocessing costSpecial required the raw material to be 1mm-50mm according different raw material, raw material need high preprocessing cost.
Eg.  More different info welcome your further discussing~

Machine Running Video

Fully-Continuous pyrolysis Machine Working Video:

Pyrolysis plant for semi continuous-Heating pyrolysis working video:

Steel wire/Carbon Black Discharge System:

Shangqiu Mingsen factory introduction:

Pyrolysis working whole process video:

Factory Show verified by SGS

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